扫描几何约束下的机器人-变位器协同扫描规划方法
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东北大学

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TB9

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陕西省重点研发项目


A Method for Coordinated Scanning Planning of Robot-Positioner under Scanning Geometry Constraints
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Northeastern University

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    摘要:

    针对机器人辅助三维测量过程中,机器人与变位器协同运动规划困难的问题,提出一种基于四关键点几何关系的机器人—变位器协同扫描运动规划方法。以转台中心A、扫描仪中心B、机器人基座C、变位器基座D四点构造固定主平面与动态测头平面,利用侧向位置关系和平面偏离角对候选变位器角度进行几何预筛。遵循“机器人优先、变位器辅助”原则,优先保持变位器零位,在几何预筛或可达性验证不满足时启动角度搜索仅在测头偏离主平面时触发修正;对连续扫描轨迹统一选择变位器角度以减少转台切换。通过对典型复杂曲面工件的仿真验证,结果表明该方法能够表现出良好的可行性,在12个扫描视点实验中,规划轨迹的逆运动学成功率和碰撞检测通过率均达到100%,扫描覆盖率达到82.13%;在保证扫描覆盖率和轨迹可执行性的前提下,实现变位器角度的高效规划与连续轨迹的平稳过渡。

    Abstract:

    To tackle the challenge of planning coordinated movements between robots and positioners during robot-assisted 3D measurement, we propose a robot–positioner collaborative scanning motion planning method based on the geometric relationships of four key points. Using four points—the turntable center A, the scanner center B, the robot base C, and the positioner base D—we construct a fixed main plane and a dynamic probe plane. Candidate positioner angles are geometrically pre-screened using lateral position relationships and plane deviation angles. Following the principle of ''robot first, positioner support,'' the positioner’s zero position is preferred, and angle searching is initiated only if geometric pre-screening or reachability verification fails. For continuous scanning paths, a unified positioner angle is chosen to reduce turntable switches. Simulations on typical complex surface parts show that this method is quite feasible. In experiments with 12 scanning viewpoints, the planned trajectories achieved a 100% success rate for inverse kinematics and collision checks, with a scan coverage of 82.13%. This approach efficiently plans positioner angles and ensures smooth transitions for continuous trajectories while maintaining scan coverage and path executability.

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  • 收稿日期:2026-07-23
  • 最后修改日期:2026-09-02
  • 录用日期:2026-09-07
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