新型多通道温度扫描阀全自动原位校准方法研究
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中航工业计量所

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A Novel In-Situ Automatic Calibration Approach for Multi-Channel Temperature Scanning Valves
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1.Changcheng Institute of Metrology &2.Measurement

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    摘要:

    温度扫描阀作为航空航天领域多通道热电偶温度测量的核心设备,其校准准确度直接影响试验数据的准确性及可靠性。针对传统校准方法效率低、成本高、需拆卸设备且易造成损伤等问题,研发了一套基于扫描开关、高准确度标准器及上位机程序的温度扫描阀全自动原位校准系统。通过专用计量测量结构实现不拆卸设备的原位校准,完成温度扫描阀的现场全自动原位校准。针对测量时间、数据采集间隔、两点校准标准值组合及通道切换稳定时间四类关键参数开展了系统性对比实验,基于误差统计与耗时指标的综合评价,确定了兼顾准确度与效率的最优参数配置:测量时间8 s、数据采集间隔250 ms、校准标准值(10 mV,40 mV)、通道切换稳定时间3750 ms。在该配置下,系统单通道检定耗时11.75 s,32通道检定耗时12.6 min,包含预热的总耗时72.6 min,测量重复性(标准差)0.0033 mV,等效温度误差0.083 ℃。与同类型设备的对比验证表明,系统在校准效率方面提升13倍,同时实现了原位校准和全自动化执行,为温度扫描阀原位快速检定/校准的工程应用提供了可靠的技术方案、参数配置依据,为多通道热电偶温度测量提供现场原位校准的计量保障。

    Abstract:

    Temperature scanning valves are core equipment for multi-channel thermocouple temperature measurement in the aerospace field, and their calibration accuracy directly affects the accuracy and reliability of test data. Aiming at the problems of traditional calibration methods such as low efficiency, high cost, requirement for equipment disassembly and susceptibility to damage, a fully automatic in-situ calibration system for temperature scanning valves has been developed, which is based on scanning switches, high-precision standards and host computer programs. Through a dedicated metrological measurement structure, in-situ calibration without equipment disassembly is realized, completing the on-site fully automatic in-situ verification and calibration of temperature scanning valves. Systematic comparative experiments have been carried out on four types of key parameters: measurement time, data acquisition interval, two-point calibration standard value combination, and channel switching stabilization time. Based on a comprehensive evaluation of error statistics and time consumption indicators, the optimal parameter configuration balancing accuracy and efficiency is determined as follows: measurement time 8 s, data acquisition interval 250 ms, calibration standard values (10 mV, 40 mV), and channel switching stabilization time 3750 ms. Under this configuration, the single-channel verification time of the system is 11.75 s, the 32-channel verification time is 12.6 minutes, and the total time including preheating is 72.6 minutes. The measurement repeatability (standard deviation) is 0.0033 mV, and the equivalent temperature error is 0.083 ℃. Comparative verification with similar devices shows that the calibration efficiency of the system is improved by 13 times, while in-situ calibration and fully automatic execution are achieved. It provides a reliable technical scheme and parameter configuration basis for the engineering application of in-situ rapid verification/calibration of temperature scanning valves, and metrological support for on-site in-situ calibration of multi-channel thermocouple temperature measurement.

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  • 收稿日期:2026-03-03
  • 最后修改日期:2026-04-12
  • 录用日期:2026-04-13
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