热端部件高温动应变光纤传感测量技术研究
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中国航空工业集团公司北京长城计量测试技术研究所

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V23;TP212.4

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国家重点研发计划资助项目(2023YFB3208500)


Research on High-temperature Dynamic Strain Measurement Technology for Hot-section Components Using Optical Fiber Sensing
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CIMM

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    摘要:

    航空发动机热端部件长期处于高温、高压、高转速的极端工况下,动应变的精确测量对于精确评估其应力分布和疲劳寿命,提前识别危险点至关重要。本文系统开展了基于光纤传感技术的高温动应变测量方法研究。将采用飞秒激光刻写的耐高温光栅敏感结构,通过等离子热喷涂技术,实现传感器在基底材料表面的安装与制作;通过模拟热端部件工况的高温静应变校准装置和动应变校准装置完成了传感器的性能测试与评价;最后开展了两个发动机试验器试验验证:用于传感器高温工作耐受能力和应变测量精度考核验证的轮盘试验器试验结果表明,传感器可耐受650℃高温环境,并且传感器离心应变实测值与设计仿真值误差小于5%;用于叶片振动载荷下动应变测量能力考核验证的高低周疲劳试验器试验,试验结果表明传感器测得的共振频率测量值与理论值偏差约为1.3%,动应变幅值与设计预估量级相近。

    Abstract:

    The hot-section components of aero-engines operate under extreme conditions characterized by high temperatures, high pressure, and high rotational speeds. Precise measurement of dynamic strain is critical for accurately evaluating stress distribution and fatigue life, as well as for the early identification of critical failure points. This paper systematically investigates a high-temperature dynamic strain measurement method based on fiber optic sensing technology. High-temperature-resistant grating structures, inscribed using femtosecond lasers, were installed and fabricated on the substrate surface via plasma spraying technology. The performance of the sensors was tested and evaluated using high-temperature static and dynamic strain calibration rigs that simulate the operating conditions of hot-section components. Finally, validation was conducted through two aero-engine test rig experiments: 1.Disk Rig Tests: Designed to assess high-temperature endurance and measurement accuracy. Results demonstrated that the sensors could withstand environments up to 650°C, with a deviation of less than 5% between measured centrifugal strain and design simulations. 2. High- and Low-Cycle Fatigue Rig Tests: Designed to verify dynamic strain measurement capabilities under blade vibration loads. Results indicated a discrepancy of approximately 1.3% between measured and theoretical resonance frequencies, while the dynamic strain amplitudes were consistent with the predicted design magnitudes.

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  • 收稿日期:2026-03-03
  • 最后修改日期:2026-04-07
  • 录用日期:2026-04-08
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