高精度球坐标扫描测量系统校准技术研究
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中国航空工业集团公司北京长城计量测试技术研究所

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Research on Calibration Technology for High-Precision Spherical Coordinate Scanning Measurement Systems
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1.AVIC Changcheng Institute of Metrology &2.Measurement

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    摘要:

    应用高精度球坐标扫描测量系统可显著提升飞机机翼机身、火箭舱体、风力发电叶片等具有复杂曲面特征的零部件轮廓测量效率。然而,现有计量标准多局限于简单几何特征评价,难以满足复杂曲面全场扫描精度的溯源需求;同时,大型曲面标准装置在制造与环境适应性方面存在精度保持难的瓶颈。针对以上难题,本文提出了一种基于大型实物曲面的校准方案及相关要求,围绕标准装置的结构设计、结构力学仿真与面板装调等环节开展了理论与实验研究,并完成了系统校准验证实验。实验结果表明,该方法可将装配误差容限控制在0.05mm以内,RMS误差小于0.01mm,有效支撑了测量系统精度溯源能力的构建。

    Abstract:

    The application of high-precision spherical coordinate scanning measurement systems can significantly improve the efficiency of contour measurement for components with complex curved features, such as aircraft wings and fuselages, rocket cabins, and wind turbine blades. However, the metrology of such systems and the evaluation of contour parameters based on their scanned point clouds pose a major challenge in the industry. To address the traceability issues associated with high-precision spherical coordinate scanning measurement systems, this paper proposes a calibration scheme and related requirements based on large-scale physical surfaces. Theoretical and experimental studies were conducted on the structural design, structural mechanics simulation, and panel alignment of the standard device, along with system calibration verification experiments. The experimental results demonstrate that this method can control the assembly error tolerance within 0.05 mm and reduce the RMS error to less than 0.01 mm, effectively supporting the establishment of traceability for the measurement system's accuracy.

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  • 收稿日期:2025-10-27
  • 最后修改日期:2026-03-31
  • 录用日期:2026-04-07
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