往复式活塞流量计运动特性及间隙控制技术研究
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中国航空工业集团公司北京长城计量测试技术研究所

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TB938;TH814

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Research on the Motion Characteristics and Clearance Control Technology of Reciprocating Piston Flowmeters
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Changcheng Institute of Metrology Measurement

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    摘要:

    为解决国内往复式活塞流量计在宽量程、高准确度与运转平稳性协同设计方面的技术难题,通过建立基于曲柄滑块机构的四活塞联动运动学模型,系统分析了活塞运动规律与动态特性;利用间隙优化控制技术,研究运动副间隙对活塞阻力及泄漏量的影响机理,突破了高准确度工况下间隙匹配与动态密封的关键技术难点,最终实现了四活塞联动式活塞流量计的结构优化设计。试验测试证明,研制样机的流量测量范围达到(5~10000) mL/min,200:1量程内准确度可达±0.54%,能够有效满足工业现场对宽量程、高准确度流量测量的技术要求,具备良好的工程适用性,在推动我国高端流量计量仪表领域的自主创新与国产化替代进程中起到技术支撑作用。

    Abstract:

    To solve the technical difficulties in the collaborative design of wide range, high accuracy, and smooth operation of domestic reciprocating piston flowmeters, a four piston linkage kinematic model based on crank slider mechanism was established, and the piston motion law and dynamic characteristics were systematically analyzed; By utilizing gap optimization control technology, the influence mechanism of motion pair gap on piston resistance and leakage was studied, breaking through the key technical difficulties of gap matching and dynamic sealing under high-precision working conditions, and ultimately achieving the structural optimization design of a four piston linkage piston flowmeter. Experimental tests have shown that the flow measurement range of the developed prototype can reach (5-10000) mL/min, and the accuracy within a 200:1 range can reach ± 0.54%. It can effectively meet the technical requirements of industrial sites for wide range and high-precision flow measurement, and has good engineering applicability. It plays a technical support role in promoting independent innovation and domestic substitution in the field of high-end flow measurement instruments in China.

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历史
  • 收稿日期:2025-10-22
  • 最后修改日期:2026-01-30
  • 录用日期:2026-02-05
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