往复式活塞流量计运动特性及间隙控制技术研究
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Research on the motion characteristics and clearance control technology of reciprocating piston flowmeters
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    摘要:

    为解决国内往复式活塞流量计在宽量程、高准确度与运转平稳性协同设计方面的技术难题,本文建立基于曲柄滑块机构的四活塞联动运动学模型,系统分析活塞的运动规律与动态特性;利用间隙优化控制技术,研究运动副间隙对活塞阻力与泄漏量的影响机理,突破高准确度工况下间隙匹配与动态密封的关键技术难点,最终实现了四活塞联动式活塞流量计的结构优化设计。试验结果显示:研制样机的流量测量范围达到5 ~ 10 000 mL / min,在200∶1量程比内,误差不超过± 0.54%,能够有效满足工业现场对宽量程、高准确度流量测量的技术要求,具备良好的工程适用性。

    Abstract:

    To solve the technical difficulties in the collaborative design of wide range, high accuracy, and smooth ope-ration of domestic reciprocating piston flowmeters, this paper establishes a four piston linkage kinematic model based on crank slider mechanism, and analyzes the piston motion law and dynamic characteristics systematically. By utilizing gap optimization control technology, it studies the influence mechanism of motion pair clearance on piston resistance and lea-kage, breaking through the key technical difficulties of gap matching and dynamic sealing under high-precision working conditions, and ultimately achieves the structural optimization design of a four piston linkage piston flowmeter. Experimental results show that the flow measurement range of the developed prototype can reach 5 ~ 10 000 mL / min, and the error does not exceed ± 0.54% over a 200∶1 turndown ratio. This study can effectively meet the technical requirements of industrial sites for wide range and high-precision flow measurement, and has good engineering applicability.

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于小丽, 张永胜, 刘彦军, 张雷.往复式活塞流量计运动特性及间隙控制技术研究[J].计测技术,2026,46(3):155~161:
10.11823/j. issn.1674-5795.2026.03.16.

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  • 在线发布日期: 2026-07-02
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