新型多通道温度扫描阀全自动原位校准方法研究
CSTR:
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:


Novel in-situ automatic calibration approach for multi-channel temperature scanning valves
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对传统温度扫描阀校准方法效率低、成本高、需拆卸设备且易造成器件损伤等问题,本文提出一种基于“四层架构”的温度扫描阀全自动原位校准方法。构建温度扫描阀原位全自动校准系统,采用“标准信号层-信号切换层-数据采集层-控制分析层”四层架构设计,通过专用计量航插实现现场校准,避免了传统方法中的设备拆装环节。开展系统化的参数优化实验,针对测量时间、数据采集间隔、两点校准标准值组合及通道切换稳定时间四类关键参数进行对比分析,确定兼顾准确度与效率的最优参数配置。开发全自动化校准流程,实现从设备接入、数据采集到系数计算写入的完整自动化执行,简化操作流程并降低误差。研究结果表明:在测量时间为8 s、数据采集间隔为250 ms、校准标准值(10 mV,40 mV)、通道切换稳定时间为3 750 ms的参数配置下,系统测量重复性(标准差)为0.003 3 mV,等效温度误差0.083 ℃,满足误差不超过± 0.5 ℃的要求。本文提出的校准方法为温度扫描阀的工程化应用提供了可靠的计量保障。

    Abstract:

    Aiming at the problems of low efficiency, high cost, equipment disassembly requirement and potential equipment damage in traditional calibration methods for temperature scanning valves, this paper proposes a fully automatic in-situ calibration method based on a "four-layer architecture". A fully automatic in-situ calibration system for temperature scanning valves was constructed, adopting a four-layer architecture design consisting of standard signal layer, signal switching layer, data acquisition layer, and control and analysis layer. By using dedicated metering aviation plugs, on-site calibration was realized, eliminating the equipment disassembly and assembly steps required in traditional methods. Systematic parameter optimization experiments were performed, in which four key parameters including measurement time, data acquisition interval, two-point calibration standard value combination, and channel switching stabilization time were comparatively analyzed, and the optimal parameter configuration balancing accuracy and efficiency was determined. A fully automated calibration workflow was developed, enabling complete automatic execution from equipment connection, data acquisition to coefficient calculation and writing, which simplifies the operation process and reduces errors. The results show that under the optimal configuration (measurement time of 8 s, data acquisition interval of 250 ms, calibration standard values of (10 mV, 40 mV), and channel switching stabilization time of 3 750 ms), the measurement repeatability (standard deviation) of the system is 0.003 3 mV, corresponding to an equivalent temperature error of 0.083 ℃, which meets the requirement of an error not exceeding ± 0.5 ℃. The proposed calibration method provides a reliable metrology support for the engineering application of temperature scanning valves.

    参考文献
    相似文献
    引证文献
引用本文

丛钰涛, 王鹏, 孔祥雪, 金振涛.新型多通道温度扫描阀全自动原位校准方法研究[J].计测技术,2026,46(3):121~131:
10.11823/j. issn.1674-5795.2026.03.13.

复制
分享
相关视频

文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2026-07-02
  • 出版日期:
文章二维码