高精度球坐标扫描测量系统校准技术研究
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Research on calibration technology for high-precision spherical coordinate scanning measurement systems
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    摘要:

    现有高精度球坐标扫描测量系统计量标准多局限于简单几何特征评价,难以满足复杂曲面全场扫描精度的溯源需求;同时,现有大型曲面标准装置的精度易受重力及环境温度等因素影响,导致校准高精度球坐标扫描测量系统时准确度降低。针对以上问题,提出基于大型实物曲面的校准方法。创新性地设计集凹面、凸面与平面于一体的大型组合式标准装置,实现对测量系统轮廓扫描性能的综合评价;提出“分块加工-精密拼接-热胀释放”的结构设计方案,利用殷钢骨架与独立悬挂式热胀释放机构抑制环境热应力与重力变形,实现大型标准装置的高精度装配,并保障装置的长期稳定性符合要求;提出大型几何数字模型高精度重构方法,实现高精度球坐标扫描测量系统的精确校准。实验结果表明:该方法可将装配误差容限控制在0.05 mm以内,均方根误差小于0.01 mm,有效支撑了测量系统精度溯源能力的构建。

    Abstract:

    The metrological standards of high-precision spherical coordinate scanning measurement systems are mostly limited to evaluating simple geometric features, making it difficult to meet the traceability requirements for full-field scanning accuracy of complex surfaces. Meanwhile, large curved surface standard devices face a bottleneck in maintaining high precision during calibrating high-precision spherical coordinate scanning systems due to the influences such as gravity and ambient temperature. To address the above difficulties, this paper proposes a calibration scheme based on large-scale physical surfaces. A large-scale combined standard device integrating concave, convex, and planar surfaces was innovatively designed to achieve comprehensive evaluation of the contour scanning performance of the measurement system. The proposed "segmented fabrication-precision assembly-thermal expansion release" structural design scheme utilizes an invar frame and an independently suspended thermal expansion release mechanism to suppress environmental thermal stress and gravity-induced deformation, enabling high-precision assembly of the large-scale standard device while ensuring long-term stability compliance. A high-precision reconstruction method for large-scale geometric digital models was developed to achieve accurate calibration of the high-precision spherical coordinate scanning measurement systems. Experimental results demonstrate that this method can control the assembly error tole-rance within 0.05 mm and reduce the RMS error to less than 0.01 mm, effectively supporting the establishment of accuracy traceability for the measurement system.

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孙安斌, 王继虎, 曹铁泽, 樊晶晶, 高廷, 刘雨薇.高精度球坐标扫描测量系统校准技术研究[J].计测技术,2026,46(2):155~170:
10.11823/j. issn.1674-5795.2026.02.14.

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  • 在线发布日期: 2026-06-18
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