热端部件高温动应变光纤传感测量技术研究
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Research on high-temperature dynamic strain measurement technology for hot-section components using optical fiber sensing
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    摘要:

    为精确测量热端部件高温动应变,系统开展基于光纤传感技术的高温动应变测量方法研究。采用飞秒激光刻写耐高温光栅敏感结构,通过等离子热喷涂技术实现传感器在基底材料表面的安装,基于模拟热端部件工况的高温静应变校准装置和动应变校准装置进行传感器性能测试与评价。用于传感器高温工作耐受能力和应变测量精度考核验证的轮盘试验器试验结果表明:该传感器可耐受650 ℃高温环境,并且传感器离心应变实测值与设计仿真值误差小于5%;用于叶片振动载荷下动应变测量能力考核验证的高低周疲劳试验器试验结果表明:该传感器测得的共振频率测量值与理论值偏差约为1.3%,动应变幅值与设计预估量级相近。基于光纤传感技术的高温动应变测量方法为精确评估航空发动机热端部件应力分布和疲劳寿命、提前识别危险点提供了重要技术支撑。

    Abstract:

    To accurately measure the high-temperature dynamic strain of hot-section components of aero-engines, this paper systematically investigates a high-temperature dynamic strain measurement method based on fiber optic sensing technology. High-temperature-resistant grating structures, inscribed using femtosecond lasers, were installed and fabricated on the substrate surface via plasma spraying technology. The performance of the sensors was tested and evaluated using high-temperature static and dynamic strain calibration rigs that simulate the operating conditions of hot-section components. Finally, validation was conducted through two aero-engine test rig experiments. The results from disk rig tests designed to assess high-temperature endurance and measurement accuracy demonstrated that the sensors could withstand environments up to 650 ℃, with a deviation of less than 5% between measured centrifugal strain and design simulations. The results from high- and low-cycle fatigue rig tests designed to verify dynamic strain measurement capabilities under blade vibration loads indicated a discrepancy of approximately 1.3% between measured and theoretical resonance frequencies, while the dynamic strain amplitudes were consistent with the predicted design magnitudes. The high-temperature dynamic strain measurement method based on fiber optic sensing technology provides important technical support for accurately assessing stress distribution and fatigue life of hot-section components in aero-engines and identifying danger points in advance.

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陈爽, 隋广慧, 张欣颖, 张鹏浩, 黄彩霞.热端部件高温动应变光纤传感测量技术研究[J].计测技术,2026,46(2):109~119:
10.11823/j. issn.1674-5795.2026.02.09.

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  • 在线发布日期: 2026-06-18
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