基于双平板瞬态法的对流热流校准技术研究
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Calibration of convective heat flux using a dual-plate transient method
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    摘要:

    高超声速飞行器的研制及高温热防护技术均需准确的热流测量作为支撑,飞行器高速飞行时产生的剧烈气动加热以空气对流换热为主导,然而现有热流计在高温、高速极端服役环境下难以准确测量表面热载荷,导致测量准确度低,严重制约了热防护系统性能评估与材料研发。针对当前高温高速条件下热流计校准方法缺失这一问题,提出一种双平板瞬态校准方法。采用准确度更高的薄膜铂电阻传感器作为参考标准,将待校准的戈登热流计与之共同安装在位移弹射机构上,实现在气流条件下对戈登热流计的校准。基于研制的对流热流计量标准装置,在飞行马赫数0.3、100 ~ 300 ℃内开展校准试验。结果表明:该校准结果的相对扩展不确定度为4.2%(k = 2),且该方法能有效获得戈登热流计的对流热流灵敏系数。本文提出的双平板瞬态校准方法为高温高速的对流热流校准提供了新思路与新途径,显著提升了对流热流测量数据的可靠性,为高超声速飞行器研制及热防护系统热载荷的准确测量提供了有力技术支撑。

    Abstract:

    Accurate heat flux measurement is essential for developing hypersonic vehicles and their thermal protection systems. The intense aerodynamic heating generated during high-speed flight of aerospace vehicles is primarily dominated by convective heat transfer. However, existing heat flux gauges struggle to accurately measure surface thermal loads under extreme high-temperature and high-speed conditions, resulting in low measurement accuracy and significantly constraining the performance evaluation of thermal protection systems and material development. To address the lack of reliable calibration methods for heat flux sensors under high-temperature and high-speed conditions, this study introduces a dual-plate transient calibration method. This method adopts a highly accurate thin-film platinum resistance sensor as a reference, installs a Gardon gauge to be calibrated with the sensor together on a displacement ejection mechanism, and simulates the high-speed flight scenario of the aircraft in the wind tunnel to achieve the calibration to the Gardon heat flux gauge under airflow conditions. Calibration experiments were conducted at a flight Mach number of 0.3 and temperatures from 100 °C to 300 °C for the developed convective heat flux measurement device. The results demonstrate that the relative expanded uncertainty is 4.2% (k = 2), and this method can effectively obtain the convective heat flux sensitivity coefficient of the Gardon heat flux meter. The dual plate transient calibration method proposed in this paper provides new ideas and approaches for high-temperature and high-speed convective heat flux calibration, significantly improving the reliability of convective heat flux measurement data and providing strong technical support for the development of hypersonic aircraft and accurate measurement of thermal loads in thermal protection systems.

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郑建华, 赵俭, 王筱庐, 胡林陶, 孔祥雪, 赵乂鋆.基于双平板瞬态法的对流热流校准技术研究[J].计测技术,2025,(6):141~152:
10.11823/j. issn.1674-5795.2025.06.12.

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  • 在线发布日期: 2026-01-05
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