微纳米CMM Z轴六自由度误差在线测量及补偿
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合肥工业大学

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Online Measurement and Compensation of Six-Degree-of-Freedom Errors for Z-Axis of micro-nano CMMs
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Hefei University of Technology

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    摘要:

    Z轴为微纳加工及测量设备中的关键部件,当受制造和装配误差影响时,其六自由度 (6-DOF) 误差直接影响测量及加工精度。提出了基于激光干涉和自准直原理的Z轴直线和角度误差的同步测量方法;分析Z轴误差造成的功能点空间位置误差,建立了基于阿贝原则和布莱恩原则的误差补偿模型。为验证所提出的误差测量方法和补偿模型的有效性,将误差测量方法应用于自研的微纳米CMM中,搭建了6-DOF误差在线测量系统,并使用CMM沿Z轴方向对厚度为8 mm的0级量块进行测量。结果表明,补偿后的测量标准差和示值误差分别降低了54.6%和54.3%。此方法及系统为提升三坐标测量机及其他精密设备的测量与加工精度提供了可靠解决方案。

    Abstract:

    As a key component in micro/nano machining and measurement equipment, the Z-axis is subject to manufacturing and assembly errors, which introduce six-degree-of-freedom (6-DOF) geometric errors that directly degrade metrology and machining precision. A measurement method is proposed for the Z-axis linear and angular errors based on laser interferometry and autocollimation. An error compensation model is established by analyzing the spatial position errors of functional points on the CMM, founded on Abbe and Bryan principles. The proposed method was implemented on a micro/nano-CMM, where an online 6-DOF error measurement system were developed. Measurements were performed along the Z-axis on a grade 0 gauge block with a thickness of 8 mm using the CMM. The results show that the measurement standard deviation and indication error were reduced by 54.6% and 54.3%, respectively, after compensation. This method and system provide a reliable solution for improving the measurement and machining accuracy of CMMs and other precision equipment.

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  • 收稿日期:2025-10-13
  • 最后修改日期:2025-11-27
  • 录用日期:2025-12-10
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