Ni含量及薄膜厚度对PdNi氢传感器环境稳定性的影响研究
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1.电子科技大学;2.中国海洋石油集团有限公司液化天然气及低碳技术重点实验室

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Research on the Influence of Ni Content and Film Thickness on the Environmental Stability of PdNi Hydrogen Sensors
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1.University of Electronic Science and Technology of China;2.CNOOC Key Laboratory of Liquefied Natural Gas and Low-Carbon Technology

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    摘要:

    氧气、水汽对PdNi薄膜的氢气敏感性有较大影响,为了实现电解水制氢站、核电站储存、深海能源勘探等氧气存在及高湿度环境中氢气浓度监测的目的,采用磁控溅射法、光刻、等离子刻蚀等方法制备PdNi薄膜氢传感器,通过调控PdNi薄膜中Ni含量、厚度,研究Ni含量、厚度对PdNi薄膜氢气传感器在氧气、水汽中的稳定性的影响。利用XRD(X-ray Diffraction)、SEM(Scan Electron Microscope)、XPS(X-ray Photoelectron Spectroscopy)等分析测试方法分别对PdNi薄膜结晶度、元素含量、元素价态等进行表征。实验结果表明,随着Ni含量升高,PdNi薄膜对氢气的响应受水汽和氧气的影响越大,而薄膜越厚,这种影响越小,但自身响应也减弱。24 nm,8.02%Ni含量的PdNi薄膜氢传感器虽受水汽和氧气影响,但其响应曲线能在经历水汽后恢复至经历水汽前的状态。

    Abstract:

    Oxygen and water vapor significantly affect the hydrogen sensitivity of PdNi thin films. To achieve hydrogen concentration monitoring in environments containing oxygen and high humidity—such as electrolytic water hydrogen production stations, nuclear power plant storage, and deep-sea energy exploration—PdNi thin film hydrogen sensors were fabricated using magnetron sputtering, photolithography, and plasma etching. By controlling the Ni content and thickness of the PdNi films, this study investigated their influence on sensor stability under oxygen and humid conditions. Characterization techniques including XRD (X-ray Diffraction), SEM (Scanning Electron Microscope), and XPS (X-ray Photoelectron Spectroscopy) were employed to analyze the crystallinity, elemental composition, and valence states of the films. Experimental results indicate that higher Ni content leads to greater susceptibility of the PdNi film's hydrogen response to interference from water vapor and oxygen. Conversely, increased film thickness mitigates this interference effect, albeit at the cost of reduced intrinsic response sensitivity. Notably, a PdNi film sensor with a thickness of 24 nm and Ni content of 8.02% demonstrated the ability for its response curve to recover to its pre-exposure state after experiencing water vapor, despite being affected by both water vapor and oxygen.

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  • 收稿日期:2025-08-07
  • 最后修改日期:2025-09-04
  • 录用日期:2025-12-04
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